Engineering Notes

Engineering Notes

Thoughts and Ideas on AI by Muthukrishnan

The Theory of Constraints applied to software development life cycles

19 Aug 2025

As engineering leaders, we often focus on optimizing individual processes—faster CI/CD, better code reviews, more efficient testing. But what if the real performance gains come from identifying the single constraint that’s limiting your entire delivery pipeline?

The Theory of Constraints teaches us that every system has exactly one bottleneck that determines overall throughput. In software development, this could be:

Common SDLC Bottlenecks:

The Five-Step Process:

  1. Identify the constraint (often where work piles up)
  2. Exploit it (maximize efficiency of the bottleneck)
  3. Subordinate everything else to support the constraint
  4. Elevate the constraint (add resources or automate)
  5. Repeat when the constraint shifts elsewhere

Real example: A team discovered their deployment process was the constraint, taking 3 hours per release. Instead of optimizing development speed, they focused on automating deployments. Result: 40% faster overall delivery without touching a single line of application code.

The key insight? Optimizing non-constraints often creates more work-in-progress without improving delivery speed. Find your constraint first.